Follow the material.
Keep the intake, finished goods, waste and stock together.
Record material, production and stoppages. See differences and find the source behind the figures.
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Start with a factory workspace, then choose the site and production line your team will record.
In Material intake, save the source reference, weight, and measurement source. The lot stays visible as its stock is allocated to production.
Choose the feed lot and enter the completed run’s readings: output, by-products, waste, water changes, and stock in process.
Open the saved batch to review its balance and source records. A difference calls for investigation; it does not establish waste or theft.
Select your reporting period, review the run-by-run figures, and export a CSV. If a reading needs correction, record the reason and preserve its history.
Build each day from records your team can review.
Record what comes in.
Add production and stoppages.
Check the report and any difference.
Keep the intake, finished goods, waste and stock together.
Record a stoppage and its reason beside the production figures.
Go from a report to the readings behind it.
Illustrative calculator · tonnes · one period
Material reconciliation
Difference to investigate
0.100 t
1.00% of available material
Check stock movements, timing, water changes and scale readings. A difference alone does not establish its cause.
Illustrative data. No equipment is connected. Changes stay on this page and are not saved.
Use actual masses on the same basis, for the same process boundary and period. Opening stock + raw material + water added = finished product + by-products + waste + water removed + closing stock + unexplained difference. Moisture correction, sampling uncertainty and acceptable tolerances must be agreed for the plant; this example does not calculate dry-matter yield.
Tell us what you make, where the factory is, and which figures are hard to track. We’ll discuss the setup, measurements and any equipment work before quoting.